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Hi Scott,
Using the order export with XML format should handle everything you need, it will list the weight for each product but I don't believe it will give you a total weight for the order though, I may be wrong. Also at this time there isn't a way to edit that. Finally there is not a way to automate pulling this information from your site with out you writing some sort of macro script, or automation script that would basically do the same thing you do but it emulates you actually typing in information like your password, etc.
I recommend searching google for macro scripting, this may give you some info on the automation part. Note though that I still think you may have to edit your xml file some.
Note that you can use microsoft excel to edit the file pretty easily in a spreadsheet type format. Best thing that I can recommend is to export a test order and you will see what you have to work with.
Joe
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